Dai flexible part feeder gaw, hkrak tup hkrak galaw shapraw ai bungli a matu galaw da ai, shi hkum shi galaw shapraw ai arung arai ni hpe hparan ai jak langai re. Shi a madung bungli ni gaw, lam kaba masum hpe madung tawn ai: "htuk manu ai malu masha jaw sha ai + shi hkrai shi galaw ai tray-soring + law law-tray hpe galai shai ai". Dai hpe laksan hku nna, n bung ai, kaji ai-batch galaw shapraw ai hta, lusha jaw sha ai hte tray-soring precision parts ni a hkra machyi ai lam ni hpe hparan na matu galaw da ai.
Shi a madung gaw, n-gun rawng ai malu masha jaw sha ai hpaji masa, jak a shingran hpe chye na ai lam, hkrak tup shamu shamawt ai lam hpe hkang lu ai atsam hte hpaji rawng ai tray galai shai ai ladat ni hpe hpawng de da ai laksan automated jak rai rai nna, electronics galaw shapraw ai, semiconductors hte mawdaw electronics zawn re ai hpaga lam ni hta grai law hkra jai lang nga ai.
Daini na "batch kaji ni hte amyu law law" hpe hkan tam ai hta, htunghking hku galaw ai arung arai ni hpe jaw sha ai ladat ni, lata hte galaw ai rai tim, single-plate tray jak ni rai tim, n-gun rawng ai galaw shapraw ai lam hte bungli galaw ai lam hpe grau kaja hkra galaw ai lam hpe pat shingdang ai kaba dik ai shingdu lam langai mi tai wa nga ai. Daini, ngai gaw, mabyin law law hpe yu ngut ai hpang, ndai machyi makaw hpe "elegantly" hparan ya lu na ngu kam ai hparan ladat langai hpe nanhte hte bawngban mayu ai: flexible part feeder.
Daw 1: N yu n hkan galaw ai "Time Black Hole": Htunghking hku jai lang ai arung arai ni hpe jaw sha ai a tengman ai manu jahpu
Arung arai nnan ni hpe jep joi ai shaloi, anhte gaw mari ai manu hpe sha myit maju jung ga ai, raitim, atsin sha nga ai "makoi da ai manu ni" hpe loi loi hte n mu mada ga ai. Dai "katsi katsang minit shi manga" a manu hpe shawng sawn yu ga:
● Direct Downtime Losses: Arung arai ni gaw manu dan ai, shi a manu gaw matut manoi pru wa ai hta nga ai. Material galai shai ai lam a matu downtime shagu gaw manu jahpu yawm mat ai, n-gun lang ai, jak rung shara manu jahpu ni hpe jahten kau ai lachyum re. Ngai gaw asan sha re ai formula langai hpe mu yu sai: hkying hkum mi hta pru ai prut prut gaw X yuan rai nna, shani shagu na arung arai galai shai ai aten gaw Y minutes rai yang, shaning shagu sum mat ai gaw, na a jak rung arung arai ni hpe bai-bai jep joi yu na matu law nga ai.
● The Shackles of Flexibility: Gat lawk na order ni gaw grau grau garan ginhka wa nna, galaw shapraw ai lam ni hpe mung grau grau galai shai wa ai. Fixed material loading system ni gaw, lam langai - lam zawn rai nna, galaw shapraw ai lam nnan ni hpe htai na matu lawan ai hku nhtang wa lu na matu pat shingdang da ai. Galai shai na matu hkyen lajang ai aten gaw, galaw shapraw ai aten hta grau galu ai shaloi, "flexibility" ngu ai "flexibility" ngu ai gaw, kaman lila tsun shaga ai lam byin mat wa ai.
● Shinggyim masha ni a manghkang hte shut ai lam ni: Bai nna, n-gun ja ai hku galaw ai hte tray tawn da ai bungli ni a majaw, bungli galaw masha ni awng dang ai ngu hkam sha na matu yak hkak ai majaw, n-gun yawm mat nna, bungli galai shai mat chye ai. Myi n-gun yawm ai hte lata hte galaw shut ai lam ni gaw, arung arai ni hpe htaw ai lam a n-gun atsam hte hpang jahtum na arung arai a hkam kaja lam hpe hkrak hkra hkra machyi shangun ai. Ndai manu jahpu ni gaw, npu e makoi da ai daw zawn, anhte a hparan ladat nnan tam ai lam a tengman ai n-gun atsam rai nga ai.
Daw 2: Ndai gumhpraw bang ai lam gaw nang hpe teng sha hpa jaw ya lu na kun?
Shi a manu hpe sawn yu ga. Ngai a ningmu hku nga yang, dai gaw dai jak rai ni hta grau nna akyu jaw ai:
● Lajang da ai aten hpe yeng seng kau ya ai: Teng sha akyu nga ai gaw, arung arai galai shai ai majaw, masing jahkrat da ai aten hpe yeng seng kau ya lu ai. Na a jak rung yawng a akyu rawng ai lam (OEE) gaw "Time Availability" hta grai rawt jat wa ai hpe mu lu na re, lachyum gaw dai jak rung langai sha gaw, grau law ai arung arai ni hpe shapraw lu na re.
● Manu grau tsaw ai-bungli bungli a matu masha n-gun hpe lawt lu shangun ai: Operator ni hpe n-gun kya ai lata bungli galaw ai ni kaw nna, jak rung hpareng ni hte hpareng ai ni de galai shai shangun ai. Shanhte gaw, galaw shapraw ai lam law law hpe kalang ta yu reng lu nna, jep joi ai lam ni hpe hparan lu ai, manghkang ni hpe hparan lu ai, quality hpe jep joi ai lam ni hpe galaw lu ai majaw, shanhte a manu hpe teng sha jat ya lu ai.
● Gat lawk hpe htang ai lam hta grai htuk manu ai lam hpe lu la na: Dai ni daw A hpe galaw shapraw nna hpawt ni daw B de galai na, shing nrai, line langai kaw sha n bung ai arung arai ni hpe kayau kaya galaw shapraw na pyi mai byin wa ai. Ndai hku galaw ai gaw, n bung ai order ni hpe kaji ai inventory hte lawan ai hku htai ya lu ai aten ni hpe galaw lu shangun ai.
● Quality consistency hta shawng de rawt jat wa ai: Robot ni gaw, rim la ai hte tawn da ai shagu hta bung ai lam ni hpe hkan sa nna, shinggyim masha ni a n-gun yawm ai majaw byin pru wa ai shara n bung ai lam ni hpe koi nna, hpang na galaw sa wa ai lam ni a ngang grin ai lam hte, arung arai ni hpe shapraw lu na matu ngang kang ai npawt nhpang hpe gawgap ya ai.
Daw 3: Na a "tsi" rai kun? Madung jai lang ai mabyin masa ni
Scenario shagu hta n mai malap ai n re. Ngai na mahkrum madup hta, na a business gaw lawu na masa ni hpe hkrum sha nga ai rai yang, dai gaw kaja dik ai hparan ladat rai na re:
● Product amyu masum jan hpe galaw shapraw ai majaw, line hpe ayan galai shai ra ai.
● Langai hkrai galaw shapraw ai arung arai ni a matu batch size kaji ai majaw aten galu-tut manoi galaw shapraw na matu n htap htuk ai.
● Lata hte galaw ai arung arai ni hpe galaw ai hta manu kaba ai majaw, bungli galaw masha ni hpe lata la na hte woi awn na matu yak hkak wa chye ai.
● Digitalization hte galaw shapraw ai lam hpe ngang grin hkra galaw na matu ra kadawn ai lam ni grai law ai.
Daw 4: Ngai a mari ai lam matsun: Nang a matu kaja dik ai hpe tam ai
Nang myit lawm ai rai yang, dai jak ni hpe jep joi ai shaloi, lawu na lam mali hpe myit maju jung na matu ngai hpaji jaw mayu ai, dai gaw n dang hti ai mabyin ni hpe mu ai mahkrum madup ni hpe madung tawn nna sumtang ni rai nga ai:
● Shawng nnan, na a "flexibility" ra kadawn ai lam ni hpe asan sha tsun dan u: Multi-functionality hpe myi nmu ai sha hkum hkan shachyut. Nang asan sha chye na ra ai: Product amyu myu kade nga ai kun? Shanhte a galu kaba ai, n-gun, arung arai ni hta hpa shai hkat ai kun? Ideal galai shai ai aten target gaw hpa rai kun? Ndai gaw bawngban ai lam yawng a npawt nhpang rai nga ai.
● Core components ni a "kam mai ai lam" hpe chye na na: Vision system a brand hte algorithm atsam ni hpe san sagawn na (grau nna shi a reflective hte black daw ni hpe chye na ai lam); Robot a brand hte bai galaw mai ai lam hpe chye na ai; pallet galai ai ladat gaw hkrak hkrak rai nna, hkra machyi ai lam n nga ai kun ngu ai hpe jep yu u. Ndai ni gaw, dai masa a aten galu-n-gun hpe dawdan ya ai.
● "Dual-station" gaw madung rai nga ai, raitim, jat wa ai shingran nga ai: Na a galaw shapraw ai masa hpe madung tawn nna, station masum (sh) dai hta jan nna ra ai kun ngu ai hpe jep joi yu u. Dai hte maren, AGVs (sh) automated warehouses ni hte htawm hpang hta hpawng de na matu mai byin ai lam ni hpe supplier ni hte bawngban nna, teng sha masha n lawm ai bungli nta de gram lajang na shara ngam da u.
● Shinggyim masha-machine hte matut mahkai ai lam a "user-friendliness" hpe hkam sha lu na: Supplier ni hpe galai shai ai program galaw ai lam hpe madun dan na matu tsun u. Kaja ai system gaw, na a engineer ni hpe, yak hkak ai code ni hpe kam hpa ai hta, asan sha "sharin achyin ai lam" (sh) graphical interface hku nna, hkying hkum mi laman, arung arai nnan langai hpe program galaw lu shangun ra ai.
Ngai a ningmu hku nga yang, flexible part feeder hpe shapraw ai gaw, shi hkrai shi galaw ai jak langai hpe mari ai hta grau ai. Na a company a galaw shapraw ai ladat hta "elasticity" hte "rhythm" hpe bang ai zawn grau rai nga ai. Dai gaw, galaw shapraw ai lam hta n law dik ai lam lahkawng hpe mari ai lam rai nga ai: aten hte galai shai lu ai atsam.
Gat lawk gaw galoi mung galai shai nga ai, ndai galai shai ai lam ni hpe lawan ladan bai htang lu ai atsam gaw htawm hpang de na a madung shingjawng ai lam hta akyu langai mi rai na re. Ngai a mahkrum madup hte myit sawn sumru ai lam ni gaw, nanhte dawdan nga ai dawdan lam ni a matu tatut galaw mai ai lam matsun nkau mi hpe jaw ya lu na hpe myit mada nga nngai.
Hpaga galaw ai ni gaw Flexible part feeder hpe ra sharawng ai
Hpaji hparat kungkyang ai, n-gun ja ai automation, digital hparan hpareng ai atsam, dut ngut ai hpang-hkum tsup ai daw jau lam ni hpe lata la ai gaw, madung shingjawng ai lam hpe jat wa hkra hte htawm hpang na gat lawk a mayak mahkak ni hpe hparan lu na matu ahkyak ai lam rai nga ai. Anhte a jak ni hpe ra sharawng ai rai yang (sh) grau kaja ai hparan ladat ra ai rai yang, anhte hpe matut mahkai nna, anhte gaw nang hpe grau nna ap nawng ai magam bungli hpe galaw ya na re.